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Inspect a Forklift
There are more than ten thousand workplace injuries related to fork lifts occur every year, according to HRSDC and OSHA report. Many of these accidents are caused by operator error. Lack of appropriate equipment check and maintenance results in many others. Operation and maintenance of a forklift is not only the reason for personal injuries, but also of damage to property. Forklifts could damage overhead pipes, sprinklers and building structures, and other machinery when incorrectly operated. The following daily inspections must be performed so as to reduce the possibility of forklift accidents.
Prior to inspecting different fluid levels turn the engine off. Inspect these fluids: engine oil, hydraulic oil, fuel, brake fluid and coolant. The tires also need to be checked for signs of wear and tear. Check the tire air pressure. Check the forks' condition. The load backrest need to be attached securely. Do a visual check of the top-clip retaining heel and pin. Next carry out an inspection of the mast chains, hydraulic hoses, cables and stops. Make certain that the finger and overhead guards are attached firmly.
LP forklifts have propane tanks that need to be checked for signs of damage, rust or corrosion. Test the battery's charge and electrolyte levels. All belts must be inspected for wear. Check to make sure the owner's instruction manual is kept on-board the forklift in a storage compartment. Check the seat belt to make sure the latches are secure. Test the hood latch to make certain that it is working as it should.
Start the forklift and listen to the noise of the engine to make sure there are no unusual sounds. If there are, investigate promptly. Test the accelerator and the steering controls. The parking break and the service break should be working properly.
To ensure proper functioning in both reverse and forward, the tilt control and drive control must be checked. The functioning of the hoist, the lowering control and attachment control requires periodic inspection. Check the horn and lights. Then check the defroster, wipers and heater to make sure they are functioning well. Check each gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing damaged or worn tires. Different types of forklifts are intended to be utilized with particular kinds of tires: pneumatic, polyurethane or solid. Tire kinds vary depending on factors like duration and frequency of use, the weight of the load and ground surfaces. To be able to change a forklift tire you would need the following tools: forklift jack, tire press and replacement tires. Replacing your forklift tires periodically is necessary to help prolong the life of the machinery.
Instructions
1 Inspect the tires carefully if there are signs of wear or damage. Make sure that the kind of tire on the forklift is the correct kind. If the wear on the tire exceeds 40 percent, the tire has to be replaced.
2 You should buy replacement or spare tires.
3 Position the jack under the tire and lift the forklift to a height which allows you to take out the tire easily.
4 Remove the old tire by utilizing the tire press to separate the tire from the rim. Replace the tire with the new one and secure tightly. Lower the forklift, and then move the jack to the next damaged tire and do the same thing.
5 A damaged tire could be fixed on site by a local repair company. If this is your first call, the repair company could provide a free estimate. If the tires are very large, you will require a stationary tire press. In that case, you must take out the tire and bring it to a repair shop.
