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The Different Components and Functions of a Caterpillar Diesel Forklift
The kind of vehicle usually found in factories, warehouses and various work sites where moving heavy materials from one location to another is necessary is called a forklift. The mast is the mechanism situated on the front of the forklift that hydraulically lowers and raises the load. The "cat" is the protected area where the driver of the forklift sits.
Forklifts are capable of lifting loads between one and five tons in weight. Several kinds could be utilized to raise shipping containers and much heavier loads.
Forklift tires must be checked and maintained regularly. The kinds of tires on different forklifts differ according to factors like ground surfaces, frequency of use and weight of the loads. Every forklift driver must have access to a forklift jack, tire press and replacement tires.
Tire Maintenance Instructions
You must frequently inspect the tires. Watch for indications of wear and damage to the tires. If the wear on the tire exceeds 40%, it should be replaced.
When you purchase tires, be sure you purchase the correct type - polyurethane, solid or pneumatic.
When the tire needs replacing, position the forklift jack under the tire and raise the forklift high enough that you could easily change the tires.
You could utilize the tire press to pull the tire from the rim and remove the damaged tire. Install the new tire and secure it properly. If you are changing more than one tire and you have just one jack, lower the forklift, then reposition the jack at the next tire.
On-site tire repair can be performed by a repair company. If the tire is extremely big for both mobile and in-house tire presses, the damaged tire must be transported to a shop which has a stationary tire press.
Caterpillar Lifts
Driving a forklift is much more complex than driving a vehicle. A forklift operator should be highly trained and skilled in using a forklift. Operating a forklift requires a high level of concentration. The Occupational Safety and Health Administration reports that 85 people die in forklift-related accidents each year year. Approximately 35,000 people are injured each year in forklift mishaps. Almost 50% of operator deaths are caused by a forklift tip over.
In order to avoid tip overs, it is important that operators know how to accurately assess load weight. In the construction business, the weight of a load is usually posted right on the load. If the load consists of cubes containing ninety concrete blocks and a concrete block weighs sixteen kilograms, the whole weight of the load would be approximately one thousand three hundred sixty kilograms. If a load is wet, the driver should take more weight into consideration.
It could be dangerous if the operator makes poorly informed guesses as the loads actual weight and whether the equipment could handle the load. If an operator cannot be sure regarding the weight of a load, he must request help from the supervisor.
Another cause of tip overs is failure to pull up close enough to a building to lift or place a load with an extended boom. It is essential to utilize the load chart to prevent tipping the forklift. Even when a forklift does not really tip over, a mishap has happened whenever the back wheels come off the ground. This means the forklift limitations have been exceeded. Even though damage might not be obvious, the back axle can have been broken when hitting the ground.
Forklifts can even tip when not carrying a load. An unloaded forklift can tip if a driver has positioned a load on scaffolding utilizing an extended boom. If the driver reverses the forklift and abruptly turns while bringing the boom down, the center of gravity would be pushed to the edges of the forklift and can lead to a tip over. An operator should always use the joysticks to lower and retract the fork.