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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The forklift nameplate would state the exact truck voltage, the most amp-hour capacity as well as the lowest battery weight. The forklift Operating Manual would even have the proper battery details meant for the lift truck.
There are two base type of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not require any extra water. Sealed batteries instead use a chemical reaction so as to maintain proper fluid level all through the life of the battery. A flooded battery requires water to be added often to be able to ensure the exact electrolyte level in the battery.
Nearly all forklift could accommodate a wide range of battery sizes. The battery must be chosen in order to fit inside the size of the battery compartment. Nearly all battery companies can offer a battery listing of appropriate sizes that are recommended for your specific lift truck.
With an electric forklift, the battery is utilized as the truck counterweight and the forklift capacity is dependent on the battery being a particular minimum weight. Abide by the details specified on the lift truck nameplate in order to ensure you are using a battery that meets minimum weight specified.
Chargers and batteries should be rightly matched to the specific battery which is being charged. This will help ensure that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity has to be with 10% of the amp-hour capacity of the battery in order to ensure the most effective charging. Before commencing the charging cycle, be certain the battery is first connected to the charger. Always check the battery details such as the battery weight, voltage and amp-hour capacity with the details supplied on the battery nameplate.
Always be sure whenever charging a battery that the exact kind of charger is being utilized. Nearly all newer charging gadgets could be used in order to safely charge all kinds of batteries and will be labeled to accept all batteries. Utilizing an older charger, for instance to charge only flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger would occur. It is essential to initially consult the instruction plate on the charger so as to make certain it can accept the kind of battery you wish to charge.
For flooded batteries, it is significant to just add the needed requirements of water after the battery has been charged. This habit would stop the spattering of electrolyte out of the battery as it is being charged.
Guidelines used for enhancing the battery's life comprise: maintain the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is once charging the battery to full capacity; allow it to rest for something like an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge to keep all cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity before recharging.
Electric lift trucks can be outfitted along with various equipments which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm in order to give notice after the battery has been discharged to a present level. There are more straightforward gas gauge meters on the market too. Utilizing such monitoring equipments would help avoid truck and battery damage from severely discharging the battery during use.